Heavy-Duty 500KG Jumbo Coil Galvanized Wire for Continuous Industrial Payoff

  • Continuous High-Speed Payoff: Massive 500KG single-coil configuration drastically cuts machine downtime and welding/joint waste during continuous production.
  • Ultra-Heavy Zinc Protection: Premium hot-dipped galvanizing delivers up to 300g/m² coating weight, providing 20+ years of severe outdoor anti-rust durability.
  • Flawless Ductility & Uniformity: Advanced lead-free annealing process guarantees excellent flexibility for smooth bending, weaving, and gabion box forming.
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500KG Hot Dipped Galvanized Wire Big Coil: Industrial Grade Heavy Zinc Coated Wire

As a global leading factory, we manufacture premium 500KG Hot Dipped Galvanized Wire Big Coil solutions tailored for continuous-feed industrial machinery. Standard small coils require frequent manual splicing, but our 500KG heavy-duty jumbo coils provide non-stop, smooth payoff. We utilize state-of-the-art horizontal wire drawing equipment and computerized molten zinc thermal bath testing to ensure each batch delivers consistent tensile balance and perfect roundness.

Unmatched Technical Advantages of Our Jumbo Galvanized Coils

  • Premium Anti-Corrosion Longevity: Engineered with a dense iron-zinc alloy layer that resists harsh chemical runoff, heavy coastal rain, and acidic industrial environments.
  • Seamless Production Integration: Configured on professional metal carriers or tight heavy-strapped patterns, optimizing vertical payoffs for automated gabion or chain-link machines.
  • No Zinc Flaking During Manipulation: Our thermal bonding sequence ensures the heavy zinc armor adheres flawlessly to the steel core, preventing cracks during high-intensity twisting.
  • Full Quality Testing Guarantee: Every batch is dispatched with comprehensive mill test certificates (MTC) stating the exact wire diameter tolerance, tensile strength, and weight verification.

Technical Specifications & Heavy Duty Grid Model

Technical Parameter Standard Grade Heavy Wire Super High Heavy-Zinc Grade
Wire Gauge Range 1.60 mm – 4.00 mm 2.00 mm – 5.00 mm
Zinc Layer Coating Weight 150 g/m² – 220 g/m² 240 g/m² – 300 g/m²
Tensile Strength Profile 350 – 500 N/mm² (Soft Dynamic) 400 – 550 N/mm²
Coil Net Weight Strictly 500 KG / Coil 500 KG / 800 KG / 1000 KG (Jumbo)
Coil Inner / Outer Diameter ID: 450mm / OD: 850mm ID: 550mm / OD: 950mm
Elongation Rate ≥ 15% ≥ 18%

Global Supply Chain & Premium Manufacturing Advantages

Are you searching for a stable, high-capacity Chinese manufacturer to optimize your industrial 500KG Hot Dipped Galvanized Wire Big Coil procurement costs? Partner with us to enjoy premium quality precision-wound wire products and seamless global supply chain service that maximizes your operational reliability.

  • Flexible Tiered Pricing: Massive volume-based discounts and competitive FOB/CIF/CFR quotes for full container loads (20GP) to significantly boost your local industrial distribution or re-selling margins.
  • 100% Free Samples: Physical galvanized wire testing samples are available immediately for your local laboratory wire gauge verification, zinc coating density thickness audits, or tensile strength testing.
  • Guaranteed Fast Lead Time: Our advanced continuous high-speed wire drawing and hot-dipped galvanizing lines, backed by a stable raw steel wire rod inventory, guarantee prompt manufacturing and on-time shipping schedules.
  • Customized Heavy-Duty Packaging: Heavy-duty marine-grade dual packing (waterproof anti-moisture VCI plastic protective film inside + rugged high-density structural wood pallet casing or specialized metal carrier reinforcement outside) to thoroughly protect against salty sea air, coil distortion, and winding abrasion during long-distance transit.

Frequently Asked Questions (FAQ)

Q1: Why choose a 500KG Big Coil over standard 25KG or 50KG small wire coils?

A: For industrial manufacturing (such as automatic fencing or gabion weaving), small coils require constant stopping to reload and splice the wire, creating weak welding links and up to 10% material waste. Our 500KG big coil ensures continuous mechanical feeding, drastically lowering labor costs and maximizing machine yield rates.

Q2: What is the exact maximum zinc coating weight you can guarantee for outdoor durability?

A: We offer heavy galvanized grades with a guaranteed zinc coating ranging from 200g/m² up to 300g/m². The coating thickness is strictly monitored by electromagnetic coating micro-meters. This heavy commercial zinc layer protects the core carbon steel from severe oxidation for more than 20 to 25 years.

Q3: How are the 500KG heavy jumbo coils safely unloaded and managed at the destination port?

A: Each 500KG big coil is securely bundled with 4 high-tensile steel straps and fitted with reinforced lifting loops (hexagonal lift eyes). They can be easily unloaded using standard forklifts with crane boom attachments or overhead workshop gantry cranes without risking wire tangling.

Q4: What is the standard container loading capacity for a 20GP full container load?

A: For 500KG big coils, we typically pack 2 coils per pallet or load them securely via metal carriers. A standard 20GP container can accommodate between 25 to 27 metric tons of wire (approx. 50 to 54 jumbo coils), depending on the destination port’s local road weight restrictions.

Get Factory-Direct Wholesale Price & Free Samples

Are you searching for a stable, high-capacity Chinese manufacturer to optimize your industrial 500KG Hot Dipped Galvanized Wire Big Coil procurement costs? Partner with us to enjoy premium quality high-zinc coated bulk wire products and seamless global supply chain service that maximizes your operational reliability.

  • Flexible Tiered Pricing: Massive volume-based discounts and competitive FOB/CIF/CFR quotes for full container loads (20GP) to significantly boost your local industrial fencing distribution or large-scale re-selling margins.
  • 100% Free Samples: Physical heavy galvanized wire testing samples are available immediately for your local laboratory wire gauge verification, zinc coating density thickness audits, or soft-annealed tensile strength testing.
  • Guaranteed Fast Lead Time: Our advanced continuous high-speed wire drawing and molten zinc thermal bath galvanizing lines, backed by a stable raw steel wire rod inventory, guarantee prompt manufacturing and on-time shipping schedules.
  • Customized Packaging: Heavy-duty marine-grade dual packing (waterproof anti-moisture VCI plastic protective film inside + rugged high-density structural wood pallet casing or heavy steel strapped binding with reinforced hexagonal lifting loops outside) to thoroughly protect against salty sea air, coil loosening, and surface abrasion during long-distance transit.
Material

High-Quality Low Carbon Steel Wire Rod (SAE 1006/1008)

Wire Gauge Range

1.6mm – 5.0mm (Customizable)

Coil Weight

Strict 500KG / Coil (Support 800KG/1000KG Jumbo Coils)

Surface Treatment

Hot Dipped Galvanized (Heavy Zinc Coating)

Zinc Coating Weight

200g/m² – 300g/m² (High Corrosion Resistance)

Tensile Strength

350 – 550 N/mm² (Soft Annealed for Tying & Weaving)

Coil Dimensions

ID: 450mm – 550mm / OD: 800mm – 1000mm

Application

Mesh Weaving, Gabion Box Production, Highway Fencing, Rebar Binding

Certification

ISO9001:2015, CE, SGS Zinc Layer Test Audited

Packing Structure

Orbit/Carrier Pay-Off Ready, Hexagonal Lift Eye Strapping

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